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Products (213)

Thursday, 25 August 2011 18:53

Electro-Mechanical Assembly

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Electromechanical Assembly

 

Specializing in high reliability applications for military and ruggedized industrial applications, Gemini offers a wide range of fabrication, finishing, and electromechanical assembly services.  Large or small, Gemini can handle it. Gemini processes weldments weighing up to 10,000 pounds, as well as high precision rack-mount chassis to your specifications.

 

We are very experienced with electro-mechanical assemblies ranging from small enclosures with several parts to complete chassis "box build" with hundreds of parts. Working with your engineering team, we can establish a program for full system integration including loading and verifying system software, and functional test.     

 

We are capable of manufacturing to a number of Industrial and Mil-Spec standards including:
 

  • MIL STD 248/271/278
  • MIL STD 1370/2219
  • AWS D1.1
  • AWS D1.3
  • AWS D17.1 (Pending)
  • MIL W 6858		   • Mil-Spec Surface Treatments and Painting
  • Epoxy Coatings
  • Water-borne Coatings
  • Air Dry and Baked Finishes
  • Large Cleaning and Processing Tanks
  • High Temperature Pressure Washing
  • Chemical Film per Mil-C-5541
  • Iron Phosphate Coating
  • Flame Spray/Metalizing

 

Gemini has superior, qualified sources certified for a wide range to meet your specific requirements.

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Friday, 20 May 2016 03:48

Electronic Component Export Services

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Electronic Component Export Services

Gemini is a registered exporter with the US State Dept. DDTC and is ITAR Compliant, exporting high reliability connectors,
passive and electromechanical components for Aerospace and Defense applications. In addition to our authorized product lines we source and
procure USA made products per customer requirements with full traceability.

ISO 9001:2015 Registered / AS9120B Registered with over 30 years in business

CONSOLIDATION | SERVICE | COMPLIANCE | SOURCING | PRODUCT KNOWLEDGE
COMPETITIVE PRICING | QUALITY | CONSISTENCY | TRUST | CONFIDENCE

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Wednesday, 25 November 2015 22:32

EMC / EMP-Products

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alt

EMC / EMP-Products

Meteolabor Inc. develops and produces numerous high quality Surge Protection Devices to protect the wiring of highly reliable electronics against overvoltages due to HEMP / NEMP / EMP (High altitude ElectroMagnetic Pulse) and lightning.
 
 



EMP Protection USS-1 Series:


Combined lightning / HEMP / NEMP / EMP protection for a single wire of a low
voltage signal line up to 0.5A
 
 		 EMP Protection USS-2 Series:


Combined lightning / HEMP / NEMP / EMP protection for symmetric datalines or for single wires, depending on product type		 EMP-Protectors USN Series

Combined lightning and HEMP/Nemp protections for many kinds of data signals.


EMP-Protectors USP Series


Combined lightning / HEMP / NEMP / EMP protection of a DC or single or three phased AC power supply from16A up to 32A


 EMP-Protectors PLP Series


Combined Lightning / HEMP / NEMP / EMP protection of 3-phased AC power supplies up to 1000A per phase, for fixed installations		  EMP-Protectors CSP Series

Surge protection for coaxial RF-cables, different types depending on frequency range, bandwidth, RF-power, DC-bypass etc.
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Tuesday, 01 December 2015 22:24

EMP-Protection USS-1 Series

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altEMP-Protection USS-1 Series

USS-1 series surge protection devices are very compact and protect a single wire carrying a low voltage or signal and currents up to 0.5A.USS-1 surge protection devices are specially designed for feed-through installation into a bulkhead, e.g. directly into the metallic wall of a shielded room (Faraday's cage).Feed-through installation and high surge current capability allow simultaneous protection against lightning surges as well as HEMP / NEMP / EMP.USS-1 series products are threat-level HEMP-tested according to MIL-STD-188-125.A variety of USS-1 types are available for different applications, depending on the operating voltage.

USS-1-C

USS-1-C is an EMP-Protector / Filter which protects one wire of an analog telephone line or signal line having only a capacitif reference to ground.  USS-1-C can be used for signals up to +/-150V and currents up to 0.5A. The typical bandwidth limit is 180 kHz.If installed correctly USS-1-C works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges. USS-1-C datasheet

USS-1-6V

USS-1-6V is an EMP-Protector / Filter which protects a single wire of a signal or data line having an operating voltage up to 6V and an operating current up to 0.5A. The typical bandwidth is 300 kHz.If installed correctly USS-1-6V works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges. USS-1-6V datasheet

USS-1-12V

USS-1-12V is an EMP-Protector / Filter which protects a single wire of a signal or data line having an operating voltage up to 12V and an operating current up to 0.5A. The typical bandwidth limit is 300 kHz.If installed correctly USS-1-12V works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges. USS-1-12V datasheet

USS-1-15V

USS-1-15V is an EMP-Protector / Filter which protects a single wire of a signal or data line having an operating voltage up to 15V and an operating current up to 0.5A. The typical bandwidth limit is 300 kHz.  If installed correctly USS-1-15V works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges. USS-1-15V datasheet

USS-1-24V

USS-1-24V is an EMP-Protector / Filter which protects a single wire of a signal or data line having an operating voltage up to 24V and an operating current up to 0.5A. The typical bandwidth limit is 300 kHz. If installed correctly USS-1-24V works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges.  USS-1-24V datasheet

USS-1-48V

USS-1-48V is an EMP-Protector / Filter which protects a single wire of a signal or data line having an operating voltage up to 48V and an operating current up to 0.5A. The typical bandwidth limit is 300 kHz. If installed correctly USS-1-48V works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges.  USS-1-48V datasheet

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Tuesday, 01 December 2015 23:26

EMP-Protectors PLP Series

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altEMP-Protectors PLP Series

The PLP-Series consists of highly effective EMP Surge Protection Filter Devices (SPD's) for NEMP / HEMP / EMP protection as well as for lightning surge protection according to IEC class I+II+III.PLP-series SPD's are surge protection filters designed for feed-through installation into a bulkhead such as the metallic wall of a shielded room. This makes PLP-series SPD's to work simultaneously as protection against transient overvoltage surges as well as an excellent EMC-solution against conducted high frequency disturbances.  

PLP-Series products are threat-level HEMP-tested according to MIL-STD-188-125. Additonally the PLP-series is approved against the mechanical shock of a 3 bar blast according to Swiss Federal Office for Civil Protection (BABS, formerly BZS) and is therefore especially suited to protect fixed facilities. 

PLP-44041 3-phase 40A Powerline Protection PLP-44041 is a very effective EMP-Protector / Filter to protect a three phase 400/230V AC power supply with operating current up to 40A per phase. PLP-44041 combines NEMP / HEMP-protection with lightning surge protection IEC class I+II+III and an EMC filter having very high attenuation up to GHz range.For safety reasons (relatively high AC-leakage current) PLP-44041 is only suited for installations with permanent ground connection.
PLP-44041 datasheet



PLP-44101 3-phase 100A Powerline Protection

PLP-44101 is a very effective EMP-Protector / Filter to protect a three phase 400/230V AC power supply with operating current up to 100A per phase. PLP-44101 combines NEMP / HEMP-protection with lightning surge protection IEC class I+II+III and an EMC filter having very high attenuation up to GHz range.For safety reasons (relatively high AC-leakage current) PLP-44101 is only suited for installations with permanent ground connection. 
PLP-44101 datasheet

PLP-44201 3-phase 200A Powerline Protection

PLP-44201 is a very effective EMP-Protector / Filter to protect a three phase 400/230V AC power supply with operating current up to 200A per phase. PLP-44201 combines NEMP / HEMP-protection with lightning surge protection IEC class I+II+III and an EMC filter having very high attenuation up to GHz range.For safety reasons (relatively high AC-leakage current) PLP-44201 is only suited for installations with permanent ground connection. 
PLP-44201 datasheet

PLP-44401 3-phase 400A Powerline Protection

PLP-44401 is a very effective EMP-Protector / Filter to protect a three phase 400/230V AC power supply with operating current up to 400A per phase. PLP-44401 combines NEMP / HEMP-protection with lightning surge protection IEC class I+II+III and an EMC filter having very high attenuation up to GHz range.For safety reasons (relatively high AC-leakage current) PLP-44401 is only suited for installations with permanent ground connection.  Caution: PLP-44401 is not a current compensated filter, it consists of two cases, one for L1 / L2 and one for L3 / N. 
PLP-44401 datasheet

PLP-44801 3-phase 800A Powerline Protection

PLP-44801 is a very effective EMP-Protector / Filter to protect three phase 400/230V AC power with operating current up to 800A per phase. PLP-44801 combines NEMP / HEMP-protection with lightning surge protection IEC class I+II+III and an EMC filter having very high attenuation up to GHz range. For safety reasons (relatively high AC-leakage current) PLP-44801 is only suited for installations with permanent ground connection.  Caution: PLP-44801 is not a current compensated filter, it consists of four cases, one for each L1, L2, L3, and N.  PLP-44801 datasheet

PLP-44011 3-phase 1000A Powerline Protection PLP-44011 is a very effective EMP-Protector / Filter to protect a three phase 400/230V AC power supply with operating current up to 1000A per phase. PLP-44011 combines NEMP / HEMP-protection with lightning surge protection IEC class I+II+III and an EMC filter having very high attenuation up to GHz range.For safety reasons (relatively high AC-leakage current) PLP-44011 is only suited for installations with permanent ground connection.  Caution: PLP-44011 is not a current compensated filter, it consists of four cases, one for each L1, L2, L3, and N. 
PLP-44011 datasheet

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Tuesday, 01 December 2015 23:18

EMP-Protectors USN Series

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altEMP-Protectors USN Series

The USN-series is designed to provide protection against surge and interference voltages as feed-through type mechanical unit for data and control line systems. Depending on the specific application different types are availble. The highly effective multi-stage transient protection design combined with filtering components provides excellent protection against the effects of atmospheric discharges (lightning, electrostatic discharge) or a High Altitude Electro-Magnetic Pulse (HEMP), sometimes also referred to as Nuclear Electro-Magnetic Pulse (NEMP) or simply EMP. Special features of this series of protection circuits include high surge current capability, compact feed-through design and simple installation directly to Faraday cage. The USN-Series will be threat-level tested against EMP according to MIL-STD-188-125, short pulse and intermediate pulse.

USN-22001 2 * VDSL / ADSL / ISDN / POTS

Meteolabor® USN-22001 protects two telephone wire pairs of analog or digital telephone subscriber lines (POTS, ISDN,DSL, ADSL, VDSL) against the effects of lightning and EMP.USN-22001 has pluggable WAGO MCS Micro terminalblocks with locking levers and CAGE CLAMP® contacts. Thewires are easy to install by using the supplied operating toolor a matching screw driver.For best protection results a feed-through installation froman unprotected volume into a shielded and protected roomis recommended.USN-22001 protector/filter is designed to be used in fixedinstallations (buildings, underground shelters etc.) as well asin portable and mobile systems like containers or sheltersand vehicles, which need to be EMP-tested according toRS105 of MIL-STD-461F. Datasheet USN-22001

USN-40001 10/100 Mbps Ethernet

Meteolabor® USN-40001 combines the protection of twopieces Meteolabor® USS-2-AQ in one case to provideexcellent protection for two twisted pairs of a 10/100 Mbit/sEthernet connection of sensitive electronics such ascomputers, telecommunication equipment etc. against theeffects of lightning and EMP.USN-40001 has shielded RJ45 jacks and can be easilyinstalled by using of-the-shelf patch cables. For best resultsshielded cables are recommended.Input and output of USN-40001 are isolated by a magneticcircuit which provides best protection and filtering effect in afeed-through installation from an unprotected volume into ashielded and protected room. However, PoE (Power overEthernet) is not possible with USN-40001.USN-40001 protector/filter is designed to be used in fixedinstallations (buildings, underground shelters etc.) as well asin portable and mobile systems like containers or sheltersand vehicles, which need to be EMP-tested according toRS105 of MIL-STD-461F. Datasheet USN-40001

USN-40002 Surge Protector / Filter RS422 / RS485 / PROFIBUS

Meteolabor® USN-40002 protects two wire pairs of RS422 /RS485 / PROFIBUS interfaces against the effects of lightningand EMP. It replaces the Meteolabor® USS-4-RS422/485/FDin a much smaller case and has even better performance.USN-40002 has pluggable WAGO MCS Micro terminalblocks with locking levers and CAGE CLAMP® contacts. Thewires are easy to install by using the supplied operating toolor a matching screw driver.For best protection results a feed-through installation froman unprotected volume into a shielded and protected roomis recommended.USN-40002 protector/filter is designed to be used in fixedinstallations (buildings, underground shelters etc.) as well asin portable and mobile systems like containers or sheltersand vehicles, which need to be EMP-tested according toRS105 of MIL-STD-461F. Datasheet USN-40002

USN-80001 EMP Surge Protector / Filter 10/100/1000 Mb/s Ethernet

Meteolabor® USN-80001 protects all four twisted pairs of a10/100/1000 Mbit/s Ethernet connection of sensitiveelectronics such as computers, telecommunicationequipment etc. against the effects of lightning and EMP.USN-80001 has shielded RJ45 jacks and can be easilyinstalled by using of-the-shelf patch cables. For best resultshielded cables and a feed-through installation from anunprotected volume into a shielded and protected room arerecommended.USN-80001 also transmits up to 50V DC and can be used forPoE applications according to IEEE 802.3af.USN-80001 protector/filter is designed to be used in fixedinstallations (buildings, underground shelters etc.) as well asin portable and mobile systems like containers or sheltersand vehicles, which need to be EMP-tested according toRS105 of MIL-STD-461F.  Datasheet USN-80001

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Tuesday, 01 December 2015 22:49

EMP-Protectors USP Series

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altEMP-Protectors USP Series

The USP-Series consists of a number of highly effective and very compact EMP Surge Protection Devices (SPD's) for NEMP / HEMP protection as well as for lightning surge protection according to IEC class II+III.USP-series SPD's are surge protection filters designed for feed-through installation into a bulkhead such as the metallic wall of a shielded room. This makes USP-series SPD's to work simultaneously as protection against transient overvoltage surges as well as EMC-solution against conducted high frequency disturbances.  Feed-through installation and high surge current capability make USP-series devices excellent protection devices against lightning surges as well as against NEMP / HEMP / EMP threats. USP-series products are threat-level HEMP-tested according to MIL-STD-188-125. A variety of USP-xxxxx types are available for different applications, depending on the operating voltage, operating current, for DC, single phase or three-phase applications. 

USP-75001 EMP Protector 24V / 16A

USP-75001 is a very compact and efficient EMP-Protector / Filter which protects a low voltage power supply up to 24V DC or 17V AC and currents up to 16A. USP-75001 combines NEMP / HEMP-protection with lightning surge protection class II (according to IEC) and an excellent EMC-filter.    USP-75001 has an AC-leakage current of <0.75 mA and is especially suited for use in portable or mobile equipment or systems.  USP-75001 datasheet

USP-65001 EMP-Protector 48V / 16A

USP-65001 is a very compact and efficient EMP-Protector / Filter which protects a low voltage power supply up to 48V DC or 32V AC and currents up to 16A. USP-65001 combines NEMP / HEMP-protection with lightning surge protection class II (according to IEC) and an excellent EMC-filter.    USP-65001 has an AC-leakage current of <0.75 mA and is especially suited for use in portable or mobile equipment or systems.  USP-65001 datasheet

USP-47001 EMP Protector 400/230VAC / 32A

USP-47001 is a very compact and efficient EMP-Protector / Filter which protects a three phase 400/230V AC power supply with operating currents up to 32A. USP-47001 combines NEMP / HEMP-protection with lightning surge protection class II (according to IEC) and an excellent EMC-filter.    USP-47001 has an AC-leakage current of <0.75 mA and is especially suited for use in portable or mobile equipment or systems.  USP-47001 datasheet

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Tuesday, 01 December 2015 22:40

EMP-Protectors USS-2 Series

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altEMP-Protectors USS-2 Series

USS-2 series surge protection devices are compact units which protect a symmetric signal wire pair or a single wire, depending on the product type. Applications of USS-2 surge protection devices include protection of low voltage signals and currents up to 0.5A, some types can be used for higher current, provided certain conditions are met, see details in the datasheets.USS-2 surge protection devices are specially designed for feed-through installation into a bulkhead, e.g. directly into the metallic wall of a shielded room (Faraday's cage).Feed-through installation and high surge current capability allow simultaneous protection against lightning surges as well as HEMP / NEMP / EMP.USS-2 series products are threat-level HEMP-tested according to MIL-STD-188-125.A variety of USS-2 types are available for different applications, depending on the operating voltage.

USS-2-12V

USS-2-12V is an EMP-Protector / Filter which protects one wire pair of a ground free 12V power supply. The operating voltage can be up to 15V DC or 10V AC. USS-2-12V can protect power supplies up to 6A, provided that both source and load are not grounded and that the power supply short-circuit current is limited. This is necessary for the gas tube arrester to extinct.  If installed correctly USS-2-12V works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges.   USS-2-12V datasheet

USS-2-2048-F

USS-2-2048-F is an EMP-Protector / Filter which protects one wire pair of a digital or analog telephone or a digital dataline with a datarate up to 2 MBit/s.USS-2-2048-F is built for very symmetric electric behaviour and is preferably used for symmetric wire paris such as ISDN U-Bus, ISDN S Bus, ADSL, HDSL etc., but can also be used for analog telephone wire pairs (POTS). If installed correctly USS-2-2048-F works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges.   USS-2-2048-F datasheet

USS-2-24V

USS-2-24V is an EMP-Protector / Filter which protects one wire pair of a ground free 24V power supply. The operating voltage can be up to 30V DC or 20V AC. USS-2-24V can protect power supplies up to 6A, provided that both source and load are not grounded and that the power supply short-circuit current is limited. This is necessary for the gas tube arrester to extinct. If installed correctly USS-2-24V works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges.   USS-2-24V datasheet

USS-2-3A-30V

USS-2-3A-30V is an EMP-Protector / Filter which protects a single wire of a 30V power supply. The max. operating voltage is 30V DC or 20V AC respectively.USS-2-3A-30V protects power supplies up to 3A and is also suited for grounded circuits. The short-circuit current should be limited or fused to 3A to prevent thermal overload and permanent damage. If installed correctly USS-2-3A-30V works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges.     USS-2-3A-30V datasheet

USS-2-48V

USS-2-48V is an EMP-Protector / Filter which protects one wire pair of a ground free 24V power supply. The operating voltage can be up to 48V DC or 32V AC.  USS-2-48V can protect power supplies up to 6A, provided that both source and load are not grounded and that the power supply short-circuit current is limited. This is necessary for the gas tube arrester to extinct. If installed correctly USS-2-48V works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges.

USS-2-AQ

USS-2-AQ is an EMP-Protector / Filter which protects a single wire pair of an Ethernet connection. Input and output are galvanically isolated, this results in a common mode transients rejection and excellent protection levels. However, due to the isolation this type is not suited for PoE (Power over Ethernet).If installed correctly USS-2-AQ works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges. USS-2-AQ datasheet

USS-2-C

USS-2-C is an EMP-Protector / Filter which protects one wire pair of a ground free power supply or data line having a bandwidth up to 1 MHz. USS-2-C can protect power supplies up to 6A, provided that both source and load are not grounded and that the power supply short-circuit current is limited. This is necessary for the gas tube arrester to extinct.If installed correctly USS-2-C works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges.    USS-2-C datasheet

USS-2-TV75

USS-2-TV75 is an EMP-Protector / Filter which protects an analog video signal having a bandwidth up to 30 MHz.USS-2-TV75 is equipped with BNC jacks, the shield of the coaxial cable is only capacitively grounded to avoid powerline interferences arising from multiple grounding.  If installed correctly USS-2-TV75 works simultaneously as surge protection against NEMP / HEMP / EMP and lightning surges. 

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Wednesday, 17 August 2011 19:25

Export Services

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Electronic Component Export Services

Gemini is a registered exporter with the US State Dept. DDTC and is ITAR Compliant,  exporting high reliability connectors, passive and electro mechanical components for Aerospace and Defense applications. In addition to our authorized product lines we source and procure USA made products per customer requirements with full traceability.

 

export_image


ISO 9001:200 Registered with over 23 years in business

CONSOLIDATION | SERVICE | COMPLIANCE | SOURCING | PRODUCT KNOWLEDGE
COMPETITIVE PRICING | QUALITY | CONSISTENCY | TRUST | CONFIDENCE
 

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Monday, 13 June 2016 18:04

FilConn Connector Savers

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FilConn Connector Savers

FilConn Connector Savers are a great way to maintain the integrity of any connectors that are subject to extreme use and repetitive mate and de-mate cycles.

Many test systems may see as many as 500 mate/de-mate cycles and using our Connector Saver will save you time and money by maintaining a low usage on the primary connector interface and absorbing all the abuse with the saver.

Filtered Connector Savers are also available and a great way to manage any unexpected noise without having to redesign your system to add a filter.

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