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Products (213)
MIL-DTL-38999 Series 2 Connectors MS27497 Connector
Written by Peter Lyons Hall
MIL-DTL-38999 Series II
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Download Datsheet 
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Gemini's selection of MIL-DTL-38999 Series II Connectors were developed to meet the needs of the aerospace industry, features include :
- Lightweight, Space Saving Design
- Contact Protection - 100% scoop-proof LJT design prevents bent pins and short circuits during mating
- Quick Positive Coupling - 3 point bayonet lock system
- Mismating Eliminated - with 5 key/keyway design
- Error Proof Alternate Positioning - insured by different key/ keyway locations
- EMI Shielding - grounding fingers standard in LJT Series; optional in JT Series
- Nine Shell Sizes and a Variety of Shell Styles
- Contact Options - size 8, 10, 12, 16, 20, 22M and 22D Crimp, Solder, PCB,
- Wire wrap, Coax, Twinax, Triax, Thermocouple, Fiber Optic and Filter
- Fixed Solder Contacts - Amphenol MIL-DTL-38999
- Series I LJT and II JT, are available in solder versions as both
- Commercial and Military qualified to MIL-DTL-27599
- Hermetic - air leakage limited to 1 X 10-7 cm3 per second optional
- “Breakaway
MIL-DTL-38999 Series 2 Connectors MS27500 Connector
Written by Peter Lyons Hall
MIL-DTL-38999 Series II
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Download Datsheet
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Gemini's selection of MIL-DTL-38999 Series II Connectors were developed to meet the needs of the aerospace industry, features include :
- Lightweight, Space Saving Design
- Contact Protection - 100% scoop-proof LJT design prevents bent pins and short circuits during mating
- Quick Positive Coupling - 3 point bayonet lock system
- Mismating Eliminated - with 5 key/keyway design
- Error Proof Alternate Positioning - insured by different key/ keyway locations
- EMI Shielding - grounding fingers standard in LJT Series; optional in JT Series
- Nine Shell Sizes and a Variety of Shell Styles
- Contact Options - size 8, 10, 12, 16, 20, 22M and 22D Crimp, Solder, PCB,
- Wire wrap, Coax, Twinax, Triax, Thermocouple, Fiber Optic and Filter
- Fixed Solder Contacts - Amphenol MIL-DTL-38999
- Series I LJT and II JT, are available in solder versions as both
- Commercial and Military qualified to MIL-DTL-27599
- Hermetic - air leakage limited to 1 X 10-7 cm3 per second optional
- “Breakaway
MIL-DTL-38999 Series II ConnectorsMS27336 | MS27337 | MS27472 | MS27474 | MS27475 | MS27476 | MS27477 | MS27497 | MS27500 |
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Gemini's selection of MIL-DTL-38999 Series II Connectors were developed to meet the needs of the aerospace industry, features include :
- Lightweight, Space Saving Design
- Contact Protection - 100% scoop-proof LJT design prevents bent pins and short circuits during mating
- Quick Positive Coupling - 3 point bayonet lock system
- Mismating Eliminated - with 5 key/keyway design
- Error Proof Alternate Positioning - insured by different key/ keyway locations
- EMI Shielding - grounding fingers standard in LJT Series; optional in JT Series
- Nine Shell Sizes and a Variety of Shell Styles
- Contact Options - size 8, 10, 12, 16, 20, 22M and 22D Crimp, Solder, PCB,
- Wire wrap, Coax, Twinax, Triax, Thermocouple, Fiber Optic and Filter
- Fixed Solder Contacts - Amphenol MIL-DTL-38999
- Series I LJT and II JT, are available in solder versions as both
- Commercial and Military qualified to MIL-DTL-27599
- Hermetic - air leakage limited to 1 X 10-7 cm3 per second optional
- “Breakaway
MIL-DTL-38999 Series IV ConnectorsD38999-40 | D38999-41 | D38999-42 | D38999-43 | D38999-44 click one of the links above for product details and specifications |
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Gemini's selection of D38999 Series 4 Connectors provide a rugged, fool-proof, quick disconnecto operation in a miniature electrical connector. The locking mechanism distributes the coupling load over solid metal lands, while internal drive threads provide the mechanical advantage required to engage contacts and interfacial seals.
These connectors can not be coupled or partially coupled untile key alignment has been achieved. The keys drop into a positive "feel" before coupling can begin. (0 degree coupling ring rotation brings the plug into full-mating position. Three full-mate indicators are provided.
- A red band at the rear of the connector disappears.
- A detent mechanism provides an audible click and a distinct tactile indication of locking.
- In Indicator line on the recptacle aligns with the main key indicator on the coupling ring for positive visual inspection.
MIL-DTL-5015 Connectors
MIL-SPEC Circular Connectors
The threaded coupling, environmentally sealed MIL-DTL-5015 Series III connector with rear-removable crimp contacts was developed to replace the earlier solder type. This redesigned connector is intermateable and intermountable with the MIL-DTL-5015 Series I solder type (MS310*) as well as the MIL-DTL- 83723 Series II (USAF) crimp type and MIL-DTL-5015 Series II Front Release (MS340*). Thus, it provides for a minimum effort and high economy upgrade for existing applications.
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| MS3450 Wall Mount Receptacle  |
MS3451 Cable Receptacle  |
MS3452 Box Mount Receptacle  |
| MS3454 Jam Nut Receptacle  |
MS3456 Threaded Plug  |
MS3459 Threaded Slef-Locking Plug  |
MIL-DTL-83513 High Speed Signal Connectors (0.075" Pitch)
Written by Peter Lyons Hall
MIL-DTL-83513 High Speed Signal Connectors (0.075" Pitch)
Download Specifications
The microSI product line is designed to meet requirements for high-speed/signal integrity applications while still delivering the reliability customersrequire. MicroSI delivers flexibility by design, offering vertical board-mount, right angle board-mount, and cable I/O configurations supporting 1X, 4X, and 8X 100 Ω and 85 Ω differential serial buses. Its balanced design limits skew within pairs. The MIL-DTL-83513 (Micro-D) qualified contact system and metal shells ensure ruggedness and durability.
• High Speed Micro-D optimized up 10GB/s
• Configured for Serial buses 1x, 4x and 8x
• Field tested four independent tine gold plated contact system offers superior performance and reliability
• Versatile product offering including both genders of vertical board, right angle board, and cable
• Rugged metal shells and hoods
• Shell to shell EMI interface gasket
• Shell ground independent of signal pair grounds
• Balanced lengths within pairs limit skew
• 9 sideband connections included
MIL-PRF-32159 Jumpers
High-Reliability products for Military / Aerospace/ Communicatuion / OEM Applications
For circuts with a small number of crossovers, a jumper chip can be more economical than printing a dielectric layer and crossover conductor or using a thru-hole. Thick film jumpers are available in five sizes, all with wraparound terminations and glass passivation on a portion of the top surface. The CP chip type has platinum/silver terminations for conductive epoxy bonding, and the CPX type has pretinned nickle barrier terminations for solder applications .. PLEASE CONTACT US FOR PRICE AND DELIVERY!
Resistance |
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.030 ohm |
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.030 ohm |
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.030 ohm |
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0505 |
.052 |
.048 |
.018 |
.020 ohm |
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.030 ohm |
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0705 |
.075 |
.048 |
.018 |
.020 ohm |
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.025 ohm |
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1206 |
.126 |
.061 |
.018 |
.025 ohm |
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.035 ohm |
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1010 |
.101 |
.095 |
.018 |
.020 ohm |
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.025 ohm |
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2208 |
.225 |
.070 |
.028 |
.035 ohm |
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.025 ohm |
MIL-PRF-55342 Thick-Film Chip Resistors
High-Reliability products for Military / Aerospace/ Communicatuion / OEM Applications
Gemini Electronic Components offers a complete range of QPL MIL_PRF-M55342 qualified Thick Film Resistors. PLEASE CONTACT US FOR PRICE AND DELIVERY!
| Solderable Nickel Barrier | Epoxy Bondable | Gold Wire Bondable |
Available |
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MIL-PRF-55342 Thin Film Chip Resistors
High-Reliability products for Military / Aerospace/ Communicatuion / OEM Applications
MIL-PRF-55342 is the defacto standard for high reliability chip resistors. These chip resistors are used in a variety of mission critical applications such as avionics, satellites, biomedical, communications, and of course weapons systems. Each resistor receives power conditioning (burn-in) for 100 hours as part of the Group A test. In addition, each manufacturing lot receives a Group B test (Inspection lot formation is not allowed for T level). SOTA manufactures all T level product by up-screening R or S level resistors, an additional step to further enhance the reliability of the T level product.
| Solderable Nickel Barrier | Gold Wire Bondable |
Available |
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* RM1206 is specified in MIL-PRF-55342 as D55342/07 rather than M55342/07
MIL-PRF-914 Resistor Networks
High-Reliability products for Military / Aerospace/ Communicatuion / OEM Applications
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Size Code |
Length |
Width | Thickness |
I/O Count |
Watts Per Resistor* |
Watts Per Package |
Max Voltage |
Download Available |
|---|---|---|---|---|---|---|---|---|
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03 |
.300 |
.300 |
0.030 |
16 |
0.05-0.10 |
0.8 |
50 |
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04 |
.350 |
.350 |
0.030 |
20 |
0.05-0.10 |
1 |
50 |
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05 |
.410 |
.150 |
0.030 |
16 |
0.05-0.10 |
0.8 |
50 |
Nominal measurements are in inches.
More...
Mil-Spec Connectors & Components from Gemini Electronics
Written by Peter Lyons Hall{module 28}
Amphenol Canada - MMA Connectors
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FEATURES AND BENEFITS
FILTER CONNECTORS
TERMINATION MODULES
BACKSHELLS
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| PERFORMANCE SPECIFICATIONS | |
| Dielectric withstanding voltage (DWV): | 1500 Vrms, 500 VRMS @ 50,000 ft (15,240 m) |
| Contact continuous current ratings: | Size 22-5.0 A, Size 20 -7.5 A, Size 16 - 13.0 A, Size 12 -23.0 A |
| Contact Resistance: | |
| Size 22: | 8.0 millohms, initial (max.), 11.0 millohms, conditioned (max.) |
| Size 20: | 7.0 millohms, initial (max.), 8.5 millohms, conditioned (max.) |
| Size 16: | 3.5 milliohms, initial (max.), 5.0 milliohms, conditioned (max.) |
| Size 12: | 2.0 milliohms, initial (max.), 2.5 milliohms, conditioned (max.) |
| Insulation resistance: | 5.0 gigaohms min. at 500 VDC |
| Engagement/separation force: | Shell size 1 - 27 Ibs. (120N) max., Shell size 2 - 60 Ibs. (267N) max., Shell size 3 - 105 Ibs. (467N) max. |
| Durability: | 500 cycles min. - mating & unmating |
| Temperature range: | (1) Hydraulic fluid per MIL-H-5606, (2) Lubricating oil (synthetic) per MIL-L-23699, (3) 1:3 mix of isopropyl alcohol & mineral spirits per FED. SPECS., TT-I-735 &TT-T-291 respectively |
| Vibration: | MIL-STD-1344, Method 2005.1, condition value E: random - 16.4G, minimum severity: 8 hours in each of 3, mutually perpendicular planes with 100mA, electrical load. No visible damage, breakage, cracking or loosening of parts and no discontinuities exceeding 1 microsecond. |
| Shock | MIL-STD-1344, Method 2004.1, test condition A: Three shocks in each direction along each of 3 axes, mutually perpendicular to each other. No visible damage, breakage, cracking or loosening of parts and no discontinuities exceeding 1 microsecond. |
| MATERIAL SPECIFICATIONS | ||
| DESCRIPTIONS | MATERIAL | FINISH |
| Shell & Backshell | Aluminum Alloy or Composite | "Electroless Nickel, Chem Film (Mil-C-5541, Class 3), RoHS Chem Film (MIL-DTL-5541, Type II, Class 3) OD Chromate, Tin, Gold, Zinc Nickel, Yellow CAD or Nickel Fluorocarbon Polymer (Durmalon)" |
| Hardware & Polarizing Keys | Stainless Steel | Passivated or Nickel Plated |
| Inserts | Thermoset or Thermoplastic | --- |
| Aluminum Alloy | Same as Shell | |
| Grommets & Face Seal | Fluorosilicone Elastomer | --- |
| EMI Spring | Copper Alloy | Nickel Plated, Gold |
| Shell Seal | Fluorosilicone Elastomer | --- |
| Contacts | Copper Alloy | Gold over Nickel, Solder Dipping is available in both RoHS and non-RoHS Compliance (selective plating on PCB Contacts available) |
Microprecision MP110 MicroSwitch
Sealed basic snap action microswitch. A precision microswitch for high breaking capacity, the MP110 serie offers IP67 protection using wide range of interchangeable actuators.
The switching mechanism is completely protected by the housing, which is itself assembled by ultrasonic welding. However, as it has protruding connection terminals, it has to be provided with an accessory system of connection,
which can be :
- Push-on clips 6.35 x 0.80 mm (AMP)
- Plug-in system of connection MP100-.. IP67
- Protective terminal covers MP110-Z.. IP64
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Descriptions |
| Approval | EN 61058 |
| Housing | Glass fiber reinforced |
| Plunger | PC |
| Membrane | Fluorsilicone - Upon request other material |
| Mechanism Contacts | Change-over, Snap-action with blade in Beryllium Copper |
| Contact material | Fine Silver, Gold contact upon request |
| Termination | Push-on clip 6.35 x 0.80 mm, protective cover |
| Actuator | Overall dimensions in stainless steel |
| Degree of protection |
Housing IP67 Terminals IP00 Plug-in MP100 IP67 Protective cover IP64 |
| Class of protection | II |
| Micro-switch | μ |
| Contac-gap | 0.50 mm |
| Dimensions |
DIN 41 635, EF - form 49 x 21.5 x 17.5 mm |
| Power rating | 400VAC / 10A |
| Operating range force | 0.2 to 6.0 N, depending actuator |
| Operating temperature range | -40°C to +130°C |
| Mechanical life | 50 x 106 |
| Standard | EN 61058 50'000 cycles |
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Actuator |
| Type 0 : Basic switch | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
6.0 3.0 17.4 ± 0.5 16.7 ± 0.3 0.25 0.06 |
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| Type 1S29 : Plunger | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
6.0 3.0 29.3 ± 0.6 28.5 ± 0.3 2.0 0.08 |
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| Type 1A : Plunger, thread short | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
6.0 3.0 39.1 ± 0.6 38.4 ± 0.3 5.0 0.08 |
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| Type 1A58 : Plunger, thread | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
6.0 2.5 58.0 ± 1.0 57.3 ± 0.3 10.0 0.10 |
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| Type 1BL : Toller plunger, thread - Upon request steel roller , transversal roller | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
6.0 3.0 51.3 ± 0.6 50.6 ± 0.3 5.0 0.08 |
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| Type 3A : Lever - reverse action - Upon request lever other side | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
4.5 1.2 31.3 ± 1.5 28.3 ± 1.5 3.5 0.50 |
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| Type 5AL : Roller lever - reverse action - Upon request lever other side, steel roller, transversal roller | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
4.5 1.2 35.8 ± 1.5 31.9 ± 1.5 3.5 0.60 |
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| Type 6AL : Stiff roller lever - reverse action - Upon request lever other side, steel roller, transversal roller | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
4.5 1.2 41.9 ± 1.5 37.9 ± 1.5 3.5 0.60 |
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| Type 7A40 : Direct action adjustable lever | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
0.6 0.2 - - - 0.80 |
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| Type 7AC : Direct action adjustable lever | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
0.2 0.05 - - - 4.00 |
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| Type 8AL40 : Direct action adjustable roller lever | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
0.6 0.2 - - - 0.80 |
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| Option terminal |
| MP110-Z | |
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| MP100-... | |
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Description L : Length of the cable in meter |
MP100-K..(L) PVC cable 3 x 1 mm2 -20°C to +70°C MP100-SI..(L) Silicone cable 3 x 1 mm2 -40°C to +130°C MP100-PUR.. (L) Polyurethane cable 3 x 1 mm2 -40°C to +90°C |
| Ordering information |
| MP11 | 0 | - | 5AL | + | MP100-K2 | |
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Contact material 0: Silver contact 1: Gold contact |
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Actuator 0: Basic switch - pin plunger 1S29 : Plunger 1A : Plunger, thread short 1A58 : Plunger, thread 1BL : Roller plunger, thread 3A : Lever - reverse action 5AL : Roller lever - reverse action 6AL : Stiff roller lever - reverse action 7A40 : Direct action adjustable lever 7AC : Direct action adjustable lever 8AL40 : Direct action adjustable roller lever |
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| If needed Connecting | ||||||
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MP110-Z Protective cover IP64 MP100-K.. Plug-in PVC cable L(m) MP100-SI Plug-in Silicone cable L(m) MP100-PUR Plug-in Polyurethane cable L(m) |
Microprecision MP200 MicroSwitch
Sealed basic snap action microswitch. A precision microswitch for high breaking capacity, the MP200 serie offers IP67 / IP68 protection using wide range of interchangeable actuators.
This type is completely sealed, the switching mechanism is completely protected by the housing, which is itself assembled by ultrasonic welding.
The microswitch are snap action changeovers, simple or double switching action, connection by directly overmoulded cable. By wiring the 5 terminals in different combinations, you can obtain electrical circuits to 3, 4 or 5 wires
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Descriptions |
| Approval | EN 61058 - Upon request CSA C22.2 |
| Housing | Glass fiber reinforced |
| Plunger | PC |
| Membrane | Fluorsilicone - Upon request other material |
| Mechanism Contacts | Change-over, ON-OFF, General circuit Snap-action with blade in Beryllium Copper |
| Contact material | Fine Silver, Gold contact upon request |
| Termination |
Cable overmoulded Standard 1.00 mm2 PVC -20°C to 70°C PUR -40°C to 90°C SI -40°C to 130°C |
| Actuator | Overall dimensions in stainless steel |
| Degree of protection |
Housing IP67 - Upon request IP68 Connexion IP67 |
| Class of protection | II |
| Micro-switch | μ |
| Contac-gap | 0.80 mm |
| Dimensions |
DIN 41 635, E - form 49 x 35 x 17.5 mm |
| Power rating | 400VAC / 10A |
| Operating range force | 0.2 to 6.0 N, depending actuator |
| Operating temperature range | -40°C to +130°C |
| Mechanical life | 50 x 106 |
| Standard |
EN 61058 50'000 cycles CSA C22.2 6'000 cycles |
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Actuator |
| Type 0 : Basic switch | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
6.0 2.5 17.4 ± 0.5 16.5 ± 0.3 0.25 0.10 |
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| Type 1S29 : Plunger | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
6.0 2.5 29.3 ± 0.6 28.4 ± 0.3 2.0 0.12 |
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| Type 1A : Plunger, thread short | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
6.0 2.5 39.1 ± 0.6 38.4 ± 0.3 5.0 0.12 |
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| Type 1A58 : Plunger, thread | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
6.0 2.5 58.0 ± 1.0 57.2 ± 0.3 10.0 0.12 |
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| Type 1BL : Roller plunger, thread - Upon request steel roller , transversal roller | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
6.0 2.5 51.4 ± 0.6 50.7 ± 0.3 5.0 0.12 |
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| Type 3A : Lever - reverse action - Upon request lever other side | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
4.5 1.2 31.1 ± 1.5 29.0 ± 1.5 3.5 0.80 |
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| Type 5AL : Roller lever - reverse action - Upon request lever other side, steel roller, transversal roller | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
4.5 1.2 35.5 ± 1.5 32.5 ± 1.5 3.5 0.90 |
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| Type 6AL : Stiff roller lever - reverse action - Upon request lever other side, steel roller, transversal roller | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
4.5 1.2 41.6 ± 1.5 38.6 ± 1.5 3.5 0.90 |
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| Type 7A40 : Direct action adjustable lever | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
0.6 0.2 - - - 1.20 |
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| Type 7AC : Direct action adjustable lever | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
0.2 0.05 - - - 5.00 |
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| Type 8AL40 : Direct action adjustable roller lever | ||
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Actuating Force Fa max. (N) Release Force Fr min (N) Free Position Pr (mm) Operating Position Pa (mm) Over-travel sr min. (mm) Differential movement sd max. (mm) |
0.6 0.2 - - - 1.20 |
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| Standard wiring diagram |
| Ordering information |
| MP21 | 0 | - | 5AL | / | 3 | 2 | SI | |
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Contact material 0 : Silver contact 1 : Gold contact |
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Actuator 0: Basic switch - pin plunger 1S29 : Plunger 1A : Plunger, thread short 1A58 : Plunger, thread 1BL : Roller plunger, thread 3A : Lever - reverse action 5AL : Roller lever - reverse action 6AL : Stiff roller lever - reverse action 7A40 : Direct action adjustable lever 7AC : Direct action adjustable lever 8AL40 : Direct action adjustable roller lever |
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Number of conducteur 3 : changeover 4 : ON-OFF |
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Length of the cable in meter (m) |
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Cable material if not PVC -20°C to +70°C SI : Silicone -40°c to +130°C PUR : Polyurethane -40°C to +90°C |